From Corn Waste to Advanced Biomaterials

From Corn Waste to Advanced Biomaterials
Dec 22, 2025
By Farms.com

Research Partnership Creates New Value from Leftover Corn Materials

A new collaboration in South Dakota highlights how agriculture and technology can work together to create economic and environmental benefits. South Dakota Mines and Dakota BioWorx partnered to convert corn stover into advanced biomaterials. Corn stover includes leftover stalks and leaves after harvest that are often unused.

The project combines university research with industrial processing. Scientists at South Dakota Mines develop specialized bioprocessing methods that use heat-tolerant microbes. These microbes help break down corn waste and turn it into useful bio-based materials. Dakota BioWorx supports the effort through its bioprocessing facility located in Brookings South Dakota.

This collaboration helps establish one of the nation’s early thermophilic biomaterial biorefineries. The effort shows how agricultural residues can support industries beyond traditional farming and food production.

Production begins at a pilot scale using fermentation systems. These small runs allow researchers to test and improve the process. Plans are in place to increase production to larger industrial volumes in the future. This step-by-step approach helps move research discoveries from the laboratory into real manufacturing environments.

The partnership also supports education and workforce development. Students gain hands on experience in fermentation bioprocess engineering and biomaterials testing. These skills prepare students for future careers in biotechnology and manufacturing industries growing across the region.

Local farmers and rural communities benefit as well. The project relies on corn residues grown nearby and keeps production activities within the state. This approach adds new value to existing crops and supports local jobs economic growth and innovation.

The biomaterials produced through this process are refined into nanogels. Nanogels are soft materials that can be adjusted for different uses. Future studies will focus on testing these materials for possible medical and therapeutic applications.

Overall this partnership  offers a practical model for sustainable growth driven by agriculture science and collaboration.

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